investment casting head image
Home » Investment Casting » Electropolishing of Stainless Steel Castings

Electropolishing of Stainless Steel Castings

Table of Contents

There are lots of surface finishing methods used after stainless steel castings, including Pickling & Passivation,  Electropolishing, Bursh Finish, Mirror Polishing. Today we would like to introduce electropolishing process.

Electropolishing, also known as electrochemical polishing, anodic polishing or electrolytic polishing, is an electrochemical process that removes material from a metallic workpiece. It has become a common treatment for stainless steel castings in industries in which corrosion-resistace and cleanability requirement are particularly high.

Electropolishing of stainless steel castingsProcess

To obtain high quality electropolished finishes on most stainless steel cast alloys, the work must be performed in three major operations:

  • Preparation of Stainless steel castings: To remove surface oils, greases, oxides and other contaminants that interfere with the uniformity of electropolishing.
  • Eletropolishing: To smooth, brighten and dedurr the stainless steel castings.
  • Post-treatment: To remove residual electrolyte and by-products of the eletroprolishing reaction and dry the stainless steel castings to prevent staining.

Benefits

One of the benefits of electropolishing for stainless steel castings is that it removes iron from the surface and enhances the chromium/nickel content for the most superior form of passivation for stainless steel castings. Electropolishing also provides a clean and smooth surface that is easier to sterilise, while improving the surface finish by levelling micro-peaks and valleys. This methodology is able to polish areas that are inaccessible by other polishing methods.

Another benefit of electropolishing is that it removes a small amount of material (typically 20-40 micrometre in depth in the case of stainless steel) from the surface of the stainless steel casting parts, while also removing small burrs or high spots. It can be used to reduce the size of some parts when necessary.

Electropolishing has many applications in the stainless steel casting because of its simplicity and its ability to be used on irregularly-shaped products. Any stainless steel casting project with electropolishing requirement, pls contact our stainless steel casting foundry or email cathy.sales01@cnool.net directly.

Work With Us On Your Project

Looking for a reliable casting partner like CFS Foundry? Send your CAD drawing & 3D files to sales@investmentcastchina.com for a fast quote!

Recent Blog Posts

Aluminum Casting of Electrical Enclosure Housings

Aluminum Casting of Electrical Enclosure Housings

Electrical and electronic components need reliable protection from impact, dust, moisture, heat and electromagnetic interference. While plastic and fabricated sheet metal enclosures suit some applications, they may not provide the strength, heat dissipation or environmental resistance required for demanding industrial equipment. Aluminum casting of electrical enclosure housings offers an effective solution. By selecting a proper casting process, manufacturers like CFS Foundry can produce strong, lightweight housings with complex shapes and minimum material waste. As an experienced aluminum casting manufacturer, CFS

Read More »
How Sand Cores Work in Gravity Casting

How Sand Cores Work in Gravity Casting

At CFS Foundry, our gravity casting process is well suited to create strong, dimensionally stable aluminium castings, but a permanent metal mould can form only the surfaces it can release. What happens when a component needs a curved water passage, a sealed internal chamber or a deep recess that cannot be pulled directly from the die? In many cases, the answer is a sand core. Sand cores act as temporary inserts inside the metal mould. Molten aluminium flows around them

Read More »
Bench with Cast Aluminum Legs

Cast Aluminum Bench Legs

Introduction Cast aluminum bench legs are widely used in garden furniture, public seating, commercial benches, patio furniture, and customised architectural projects. They provide the structural support required for a bench while also contributing to its overall appearance. Depending on the design, bench legs can be modern and minimal, traditional and decorative, or engineered for demanding public environments. Compared with fabricated steel structures, cast aluminum legs can be produced as integrated components with curved profiles, mounting bosses, reinforcing ribs, armrests, decorative

Read More »