Lightweight alloys like magnesium and aluminum have become quite popular in recent years in a bid to lessen fuel consumption. Aluminum, in particular, has contributed quite a lot to the automotive industry. Aluminum casting parts make larger vehicles such as tankers, 18-wheelers, and water trucks significantly lighter and fuel efficient.
Aluminum casting parts are lightweight, which allows them to contribute significantly towards a sustainable fuel economy. Such components are durable, easy to transport, and offer great value for money.
Benefits of Using Aluminum Casting for Water Truck Parts
Using aluminum casting did not become so popular purely for its eco-friendly production. Many environmental activist projects tend to cost more money than they are worth. Understandably, such investments often fail to interest many businessmen.
In light of that, you can rest easy knowing that aluminum casting’s popularity has many practical benefits. It is as eco-friendly as it is economical. Below are some of the reasons why aluminum casting is so good for water truck parts:
1. Easy To Manufacture
Aluminum casting production is quite simple, and there are many processes one may choose from. The most widely used aluminum casting techniques are aluminum die casting and aluminum gravity casting. Sand casting is also quite viable but less used methods for manufacturing aluminum automotive parts.
Aluminum die casting can make very detailed and complex components. They also have relatively faster manufacturing speed. Die casting can mass-produce highly complex pieces, and the final product does not need machining. However, you will need to remove the flash around the edge or drill additional holes if necessary.
The sand casting method can work, too, for building some automobile parts, but it is not the most popular. There are two types of sand casting methods. One is perishable, and the other is a removable model. The removable method is the generally used sand casting method in the industry.
The only disadvantage of high-pressure die casting is the initial investment cost. The injection molds cost a lot, and the operation cost is higher than sand casting.
2. Lightweight & Durable
One of Aluminum’s most significant advantages over other metals is its lightweight. Aluminum has a much lower weight-to-durability ratio than almost any other metal used in the automotive industry. Weight reduction for heavy vehicles like water trucks and tankers can significantly increase fuel efficiency and reduce CO2 emissions.
Those are the reasons why Aluminum has slowly started to replace steel in the automotive industry. But low weight is not the only defining quality of Aluminum. Die casting Aluminum produces components with very high durability.
Die-cast aluminum parts don’t need to be joined together through welding, screws, or something similar. You can cast large pieces as a whole, so they have higher structural integrity than parts fastened or welded together. It also helps that Aluminum has very high corrosion resistance.
3. Recyclable and Sustainable
Aluminum is a 100% recyclable material, just like steel. That means you can melt down the material and gain the same volume back. But unlike steel, aluminum needs 95% less energy to recycle because it has a lower melting point. That means recycling aluminum parts saves far more energy and resources than any other metal used in the automotive industry.
Replacing steel components with aluminum can give a vehicle, like a water truck, up to 20% fuel efficiency due to the decreased weight. Recycling aluminum has one other advantage over metals like steel. Recycled steel needs further treatment before it can regain its former durability and quality. Aluminum, on the other hand, does not require additional treatment. It retains its material quality during recycling.
Aluminum is also a high-value option because people recycle around 90% of the components at the end of their life cycle. That’s a staggeringly high number and is something that other metals can not recreate. This phenomenon happens because aluminum has a higher recycling value.
Aluminum Casting Water Truck Parts
Water trucks have many of the standard components shared between other vehicles. You can use aluminum to make many of them. Brake systems, fasteners, engine systems, and pistons are some examples of aluminum parts used in many vehicles.
Water trucks also need cast aluminum spray heads nozzles, cast aluminum water pump parts, and other aluminum casting components. Aluminum casting parts also include things like oil pumps, water pump housings, connectors, transmission components, and brackets of all types. Aluminum castings are more reliable but have similar durability to steel castings and other metal options.
Replacing other metals and using more aluminum castings in large vehicles is more viable than in smaller cars. Large vehicles have far more special components and attachments than regular cars. You can use aluminum castings for those parts to increase the overall aluminum quantity of the car.
Choose CFS Foundry For The Finest Aluminum Castings
Due to all the benefits, many manufacturers are switching to aluminum castings for their production lines. Aluminum is malleable and easy to work with, so any production line can quickly adapt to the change. One can also reduce losses by melting and reusing the aluminum with minimum effort.
But finding a reliable aluminum casting supplier of water truck parts is easier said than done. To that end, we offer our humble services as an experienced supplier of high-quality metal components. We have specialized aluminum pumps for water trucks and similar vehicles, along with a wide range of other parts.
We, at CFS Foundry, take every possible measure to ensure the standard and quality of our products. With decades of experience under our belt, we can guarantee you the finest quality goods. We also strive to provide the best customer service we can. So, feel free to contact us if you need any aluminum casting service.
Conclusion
In short, aluminum is one of the most lightweight alloys you can find in the automotive industry. It has extremely high corrosion resistance, malleability, and durability after casting. Aluminum casting is fast and efficient and helps us reduce our carbon footprints.
So, such aluminum casting is perfect for creating parts of large vehicles like water trucks and tankers.